Features & Functions of COSMO2GO Chemical - Essential
Manufacturing Structures
Formulation: Customize recipes for large-scale production while integrating operational and instructional details for a seamless transition from concept to market.
Item Search by Manufacturing Dimensions: Expedite the search for items using comprehensive filters that target specific manufacturing dimensions, saving time and increasing efficiency.
Share/Share in %: Simplify the process of ingredient proportion adjustments with intuitive calculation features that ensure accuracy in recipe formulation.
Scenario-Based Calculation: Explore the financial impact of various product costs, contribution margins, or pricing scenarios to make informed business decisions.
Recipe/BOM Versioning: Effectively manage the evolution of your products with the capability to maintain and control multiple recipe and Bill of Materials versions.
Recipe Comparison Matrix: Strategically assess and compare different recipes to facilitate the development of new versions or alternative products.
Automatic BOM/Routing Link: Effortlessly connect your recipe/BOM with routing to organize production processes and anticipate ingredient requirements.
Production Variants: Skillfully handle item variations and customize production processes to accommodate varying order sizes without disrupting workflow.
Production Simulation: Preemptively simulate the consumption and output for each production process to forecast results and optimize manufacturing.
Line Text for Instructions: Integrate comprehensive instructions (rich text) directly within the recipes/BOMs and routings to streamline communication and execution.
Production Inspection: Implement thorough inspection processes with operation-specific test plans to uphold quality and compliance standards.
Overhead Calculation
Advanced Scenario Creation: Design tailored calculation scenarios that cater to your specific requirements, enabling you to make strategic decisions based on individualized data.
Overhead Calculation: Accurately compile direct costs and add charges. Our overhead calculation allows you to summarize and analyze expenses through flexible, user-designed scenarios for a clearer financial overview.
Item / Capacity Calculation Groups: Organize and categorize the costs associated with items / capacity efficiently. This feature helps in breaking down the cost elements, providing clarity and aiding in individualizing calculation scenarios.
Currency-Dependent Calculation: Adjust and recalculate costs dynamically in response to currency fluctuations, ensuring that your financial data remains accurate and relevant in a global market.
Customized Calculation Schedules: Set up calculation schedules that align with your business cycles and reporting needs. Tailor them to match your operational tempo for real-time, actionable insights.
Batch Processing
Lot Number Determination: Seamlessly carry forward lot numbers from ingredients to outputs. Ensure that lot numbers originating from bulk production are consistently maintained through to the packaging phase for comprehensive traceability.
Manufacturing Date Tracking: Gain clear visibility into production timelines with manufacturing date tracking, allowing for better inventory management and expiration date monitoring.
Manufacturing Dimensions: Benefit from advanced filtering and sorting of production orders by various manufacturing dimensions, enhancing your ability to manage and oversee complex scenarios.
Line Text: Integrate detailed, step-by-step instructions (rich text) directly within the production order to ensure clear communication and adherence to product specifications.
Actual Cost Calculation: Derive precise costings for your products with actual cost calculation capabilities, offering you a true reflection of production expenses for more accurate financial analysis and reporting.
Procurement and Sales
Approved Vendor: Confidently source items through an established list of approved vendors to ensure every purchase aligns with your stringent quality and compliance standards.
Delivery Tolerance : Incorporate flexibility in your supply chain with predefined delivery tolerances for purchases and sales, accommodating acceptable variations in order quantities during transactions.
Production Simulation: Anticipate production needs and manage inventory wisely by simulating ingredient availability within sales orders, enhancing overall planning efficiency.
Rich Text Header/Line Module: Enhance purchase and sales reports and documents with rich text capabilities for header and line notes, facilitating clearer communication and detailed order specifications.
Certificates of Analysis: Build trust and meet the exacting standards of your clients by providing custom certificates of analysis, tailored to their unique requirements.
Production Planning
Global and Shortcuts for Manufacturing Dimensions: Employ global and shortcut dimensions for streamlined management of items and capacity across manufacturing processes.
Planning Pool : Dive into a focused view to production orders with the Planning Pool, offering a comprehensive navigation to manage and review all orders with ease.
Component Pool: Gain insights into component demands for production orders within the Component Pool. It provides visibility into the supply chain, enabling demand planning and inventory control.
Graphical Operation Scheduling: Visualize your production orders throughout capacity. Simplify scheduling with intuitive drag-and-drop functionality for placing orders in the timeline.
Quality Control
Test Planning: Devise structured plans outlining the testing procedures for consistent results.
Test Methods: Establish and document methods / standards to perform tests for reliability and repeatability.
Test Sampling: Determine the sampling for effective testing.
Test Incident/Test Order Management: Log and manage incidents and specific test orders systematically.
Measurement: collecting measurements and evaluating them against predefined specifications to ensure product quality and standard adherence.
Incoming Goods Inspection: Conduct thorough inspections of incoming materials to maintain quality standards.
Re-testing/Adhoc Testing: Implement re-testing procedures for non-conforming items and ad-hoc testing as required.
Production Inspection: Perform in-depth inspections during production to uphold product quality.
Lot/Serial No. Administration
Lot/Serial No. Status Change: Update the status to control processing of lots or serial numbers.
Lot/Serial No. Information Change: Reclassify lot or serial number information.
Lot Splitting/Merging: Execute lot splitting or merging actions contingent on test results and inventory needs.
Quarantine: Isolate products as necessary until testing confirms their status.
Release/Blocking: Authorize the progression of goods through the supply chain following satisfactory test results.
Automated Decision-Making: Utilize test results to trigger lot/serial number status automatically.
Sub-lot Management: Control and oversee sub-lots effectively through the logistics abd warehouse processes.
Customer Certificates
Certificate Configuration: Customizable setup for creating and managing different types of certificates.
Certificate Status/Versioning: Keep track of various versions of certificates to ensure current and historical data integrity. Real-time monitoring of certificate statuses to ensure compliance with relevant standards.
Report Management: Advanced tools for generating, managing, and distributing certificate-related reports.
Item Tracking
Sub-lot Identification: Manage and track products by their sub-lots for enhanced inventory control.
External Lot Number Tracking: Monitor products with external lot numbers to ensure traceability throughout the supply chain.
Enhanced Traceability: Implement tracing capabilities on status and other item tracking information for greater transparency in product movement.
Vendor Rating
Quality Rating: Assess supplier performance based on the quality of goods provided.
Delivery Quantity Rating: Evaluate suppliers on their ability to deliver the correct order quantities.
Delivery Date Rating: Rate suppliers on punctuality, considering the timeliness of deliveries.
Return Rating: Reflect on the rate of returns or rejections due to supplier's product non-conformance.
Rating History: Maintain a comprehensive record of suppliers' performance over time.
Supplier Classification: Categorize suppliers based on cumulative performance ratings.
Reporting: Generate detailed report on supplier performance metrics.
Periodic Rating Recalculation: Period-based recalibration of supplier ratings to keep evaluations current and accurate.