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    COSMO Chemicals 2GO

    Features & Functions of COSMO Chemicals 2GO S

    Manufacturing Structures

    • Formulation - customize recipes for large-scale production while integrating operational and instructional details for a seamless transition from concept to market.

    • Item Search by Manufacturing Dimensions - expedite the search for items using comprehensive filters that target specific manufacturing dimensions, saving time and increasing efficiency.

    • Share/Share in % - simplify the process of ingredient proportion adjustments with intuitive calculation features that ensure accuracy in recipe formulation.

    • Scenario-Based Calculation - explore the financial impact of various product costs, contribution margins, or pricing scenarios to make informed business decisions.

    • Recipe/BOM Versioning - effectively manage the evolution of your products with the capability to maintain and control multiple recipe and Bill of Materials versions.

    • Recipe Comparison Matrix - strategically assess and compare different recipes to facilitate the development of new versions or alternative products.

    • Automatic BOM/Routing Link - effortlessly connect your recipe/BOM with routing to organize production processes and anticipate ingredient requirements.

    • Production Variants - skillfully handle item variations and customize production processes to accommodate varying order sizes without disrupting workflow.

    • Production Simulation - preemptively simulate the consumption and output for each production process to forecast results and optimize manufacturing.

    • Line Text for Instructions - integrate comprehensive instructions (rich text) directly within the recipes/BOMs and routings to streamline communication and execution.

    • Production Inspection - implement thorough inspection processes with operation-specific test plans to uphold quality and compliance standards.

    Overhead Calculation

    • Advanced Scenario Creation - design tailored calculation scenarios that cater to your specific requirements, enabling you to make strategic decisions based on individualized data.

    • Overhead Calculation - accurately compile direct costs and add charges. Our overhead calculation allows you to summarize and analyze expenses through flexible, user-designed scenarios for a clearer financial overview.

    • Item / Capacity Calculation Groups - organize and categorize the costs associated with items / capacity efficiently. This feature helps in breaking down the cost elements, providing clarity and aiding in individualizing calculation scenarios.

    • Currency-Dependent Calculation - adjust and recalculate costs dynamically in response to currency fluctuations, ensuring that your financial data remains accurate and relevant in a global market.

    • Customized Calculation Schedules - set up calculation schedules that align with your business cycles and reporting needs. Tailor them to match your operational tempo for real-time, actionable insights.

    Batch Processing

    • Lot Number Determination - seamlessly carry forward lot numbers from ingredients to outputs. Ensure that lot numbers originating from bulk production are consistently maintained through to the packaging phase for comprehensive traceability.

    • Manufacturing Date Tracking - gain clear visibility into production timelines with manufacturing date tracking, allowing for better inventory management and expiration date monitoring.

    • Manufacturing Dimensions - benefit from advanced filtering and sorting of production orders by various manufacturing dimensions, enhancing your ability to manage and oversee complex scenarios.

    • Line Text - integrate detailed, step-by-step instructions (rich text) directly within the production order to ensure clear communication and adherence to product specifications.

    • Actual Cost Calculation - derive precise costings for your products with actual cost calculation capabilities, offering you a true reflection of production expenses for more accurate financial analysis and reporting.

    Procurement and Sales

    • Approved Vendor - confidently source items through an established list of approved vendors to ensure every purchase aligns with your stringent quality and compliance standards.

    • Delivery Tolerance - incorporate flexibility in your supply chain with predefined delivery tolerances for purchases and sales, accommodating acceptable variations in order quantities during transactions.

    • Production Simulation - anticipate production needs and manage inventory wisely by simulating ingredient availability within sales orders, enhancing overall planning efficiency.

    • Rich Text Header/Line Module - enhance purchase and sales reports and documents with rich text capabilities for header and line notes, facilitating clearer communication and detailed order specifications.

    • Certificates of Analysis - build trust and meet the exacting standards of your clients by providing custom certificates of analysis, tailored to their unique requirements.

    Production Planning

    • Global and Shortcuts for Manufacturing Dimensions - employ global and shortcut dimensions for streamlined management of items and capacity across manufacturing processes.

    • Planning Pool - dive into a focused view to production orders with the Planning Pool, offering a comprehensive navigation to manage and review all orders with ease.

    • Component Pool - gain insights into component demands for production orders within the Component Pool. It provides visibility into the supply chain, enabling demand planning and inventory control.

    • Graphical Operation Scheduling - visualize your production orders throughout capacity. Simplify scheduling with intuitive drag-and-drop functionality for placing orders in the timeline.

    Quality Control

    • Test Planning - devise structured plans outlining the testing procedures for consistent results.

    • Test Methods - establish and document methods / standards to perform tests for reliability and repeatability.

    • Test Sampling - determine the sampling for effective testing.

    • Test Incident/Test Order Management - log and manage incidents and specific test orders systematically.

    • Measurement - collecting measurements and evaluating them against predefined specifications to ensure product quality and standard adherence.

    • Incoming Goods Inspection - conduct thorough inspections of incoming materials to maintain quality standards.

    • Re-testing/Adhoc Testing- implement re-testing procedures for non-conforming items and ad-hoc testing as required.

    • Production Inspection - perform in-depth inspections during production to uphold product quality.

    Lot/Serial No. Administration

    • Lot/Serial No. Status Change - update the status to control processing of lots or serial numbers.

    • Lot/Serial No. Information Change - reclassify lot or serial number information.

    • Lot Splitting/Merging - execute lot splitting or merging actions contingent on test results and inventory needs.

    • Quarantine - isolate products as necessary until testing confirms their status.

    • Release/Blocking - authorize the progression of goods through the supply chain following satisfactory test results.

    • Automated Decision-Making - utilize test results to trigger lot/serial number status automatically.

    • Sub-lot Management - control and oversee sub-lots effectively through the logistics and warehouse processes.

    Customer Certificates

    • Certificate Configuration - customizable setup for creating and managing different types of certificates.

    • Certificate Status/Versioning - keep track of various versions of certificates to ensure current and historical data integrity. Real-time monitoring of certificate statuses to ensure compliance with relevant standards.

    • Report Management - advanced tools for generating, managing, and distributing certificate-related reports.

    Item Tracking

    • Sub-lot Identification - manage and track products by their sub-lots for enhanced inventory control.

    • External Lot Number Tracking - monitor products with external lot numbers to ensure traceability throughout the supply chain.

    • Enhanced Traceability - implement tracing capabilities on status and other item tracking information for greater transparency in product movement.

    Vendor Rating

    • Quality Rating - assess supplier performance based on the quality of goods provided.

    • Delivery Quantity Rating - evaluate suppliers on their ability to deliver correct order quantities.

    • Delivery Date Rating - rate suppliers on punctuality, considering the timeliness of deliveries.

    • Return Rating - reflect on the rate of returns or rejections due to supplier's product non-conformance.

    • Rating History - maintain a comprehensive record of suppliers' performance over time.

    • Supplier Classification - categorize suppliers based on cumulative performance ratings.

    • Reporting - generate detailed report on supplier performance metrics.

    • Periodic Rating Recalculation - period-based recalibration of supplier ratings to keep evaluations current and accurate.

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